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Hazard Identification and Risk Assessment

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  • Course overview
  • Course Curriculum

“The Science of Preventive Safety and Operational Continuity”

Course description

In the high-stakes environments of electrical and mechanical engineering, hazards are often invisible—ranging from stored energy and chemical toxicity to structural fatigue. A HIRA competency is the most critical tool a supervisor or technician can carry. This course transforms safety from a reactive accident investigation into a proactive prevention strategy, empowering staff to identify risks before they lead to injury or downtime.

Course outcomes

Upon completion of the training, participants will be able to:

  • Define the Risk Relationship: Apply the fundamental risk equation (Risk = Likelihood x Severity) to evaluate workplace dangers objectively.
  • Conduct Three Levels of Assessment: Execute Baseline, Issue-Based, and Continuous risk assessments tailored to specific electrical or mechanical tasks.
  • Utilize the 5x5 Risk Matrix: Use standardized qualitative and quantitative tools to rank hazards and prioritize maintenance interventions.
  • Apply the Hierarchy of Controls: Select the most effective safety interventions—moving from Elimination and Substitution to Engineering Controls, Administrative Controls, and finally PPE.
  • Identify "Hidden" Hazards: Detect non-obvious risks in technical environments, such as stored elastic energy in springs, chemical volatility, or latent electrical faults.
  • Draft Safe Operating Procedures (SOPs): Translate the findings of a risk assessment into clear, step-by-step technical instructions for field staff.
  • Audit "Reasonably Practicable" Measures: Evaluate whether the time, cost, and effort of a safety measure are proportionate to the risk, ensuring both legal compliance and operational efficiency.
  • Digitize Risk Documentation: Use Windows-based templates to create a searchable, digital library of risk assessments for internal audits and Department of Labour inspections.

Topics to be discussed:

  • Module 1 - Introduction to OHS
  • Module 2 - Identification of hazards
  • Module 3 - Intro to HIRA (What and Why)
  • Module 4 - Conducting a Risk Assessment
  • Module 5 - Managing Findings

Who should attend:

  • Electricians & Wiremen
  • Mechanical Fitters
  • Technicians & Artisans
  • Health & Safety Officers
  • H&S Representatives
  • Risk Managers

Benefits of attending:

  • Mastery of the Hierarchy of Controls to select the right safety intervention.
  • Understanding the calculation: Risk = Likelihood x Severity.
  • Ability to transform safety from reactive "investigation" to proactive "prevention".

Course Content

Module 1: Introduction to OHS 6 Topics | 1 Quiz
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Lesson Content
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Lesson 1: History of OHS Occupational Health, Safety, and Environment
Lesson 2: Duty to Identify Hazards - OHSA Section 8
Lesson 3: Extent of the Problem
Lesson 4: Causes and Consequences [Human/Organisational/Environmental]
Lesson 5: Management of Decisions
Lesson 6: Reportable Incidents
Quiz 1
Module 2: Identification of Hazards 6 Topics | 1 Quiz
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Lesson Content
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Lesson 1: Hazard Identification Guide [Appendix A]
Lesson 2: OHS Hazards
Lesson 3: Identifying Hazards - Examples
Lesson 4: Cause, Control and Consequence Chain
Lesson 5: Probability/Frequency/Severity Scales
Lesson 6: Mitigating Hazards
Quiz 2
Module 3: Introduction to HIRA (What and Why) 10 Topics | 1 Quiz
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Lesson Content
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Lesson 1: HIRA - What and Why?
Lesson 2: HIRA Fundamentals
Lesson 3: Research and Reference Material
Lesson 4: Extracting Hazards [The Funnel Method]
Lesson 5: Process Flow Planning and Management
Lesson 6: R.A.G. Tag – Basic Visual Recognition and Rating
Lesson 7: Types of Risk Assessment
Lesson 8: Assessment Methodologies [Optional]
Lesson 9: The Purpose of Risk Rating
Lesson 10: Risk Assessment and Rating Form [Appendix B]
Quiz 3
Module 4: Conducting a Risk Assessment 5 Topics | 1 Quiz
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Lesson Content
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Lesson 1: When to conduct a HIRA?
Lesson 2: Establishing the HIRA Team
Lesson 3: Preparing to Conduct a HIRA
Lesson 4: HIRA Control Register [Appendix C]
Lesson 5: Conducting the HIRA
Quiz 4
Module 5: Managing Findings 1 Topic | 1 Quiz
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Lesson Content
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Lesson 1: Communicating the HIRA Findings
Quiz 5
Pre/Post Training Questionnaire
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